Hybrid reliability-centered and prescriptive maintenance for processing facilities. Cross-train employees, track performance, identify bottlenecks, and stay audit-ready — even when the signal drops.
Most facilities struggle with the same preventable problems—and pay the price in downtime, compliance issues, and wasted resources.
When equipment fails without warning, production stops. Emergency repairs cost 3-5x more than planned maintenance.
Replacing parts "just in case" wastes money and labor. Studies show 89% of equipment failures are random, not age-related.
Paper logs, spreadsheets, and tribal knowledge make it impossible to identify patterns or optimize schedules.
Scrambling before inspections because records are scattered, incomplete, or locked in someone's head.
Lost tools in production areas create food safety risks and compliance failures during audits.
Processing environments block signals. Cloud-first systems fail when you need them most.
Purpose-built tools for processing facilities, designed by people who understand the industry.
Intelligent preventive maintenance scheduling that balances manufacturer recommendations, actual conditions, and team capacity. Never miss a critical task or waste effort on unnecessary ones.
Full functionality in dead zones and during load shedding. Create work orders, log jobs, take photos — everything syncs automatically when connection returns.
Photo-on-checkout, photo-on-return, AI compare-back catches discrepancies. Track who has what and ensure nothing gets left in production areas. BLE pairing on roadmap.
Live SSE-driven manager view. WO transitions, clock-ins, parts-fulfilment land on the dashboard the moment they happen — no 30-second refresh wait.
Audit trails built into daily workflows. Temperature logs, calibration records, and inspection histories ready for SAMIC and provincial audits.
Track artisan competencies on a per-asset + per-category rating. The crosstraining engine suggests senior+junior pairings on today’s open WOs — lift juniors up the curve without a meeting.
Move beyond "fix when broken" or "replace on schedule" to a hybrid approach that optimizes every maintenance decision.
Every asset carries a criticality grade; WO creation surfaces it on the routing decision so techs reach high-impact equipment first. Full prioritisation engine on roadmap.
Repeat-failure patterns + duration outliers + health-score collapses surfaced to the manager as a review queue. Predictive rule engine on roadmap.
Live SSE-driven KPI dashboards — bottlenecks land the moment they happen. Compare planned vs actual job times, track worker utilisation, optimise continuously.
Tool accountability, audit trails, and regulatory reporting built into daily workflows. Stay compliant without extra administrative burden.
Track skills across your team and build flexibility. When someone is away, know exactly who else can handle critical equipment.
7Assistant trains on YOUR plant's last 90 days — not generic industry templates. It surfaces YOUR top failure patterns per asset class, YOUR MTTR outliers, and the parts YOUR techs replace most. Recommendations get sharper every week as the data accumulates.
We understand the unique challenges of operating in South Africa.
Poor signal in your chiller rooms? No problem. Full functionality offline, syncs when connected.
Designed to handle intermittent power and connectivity without losing data.
South African team, ZAR pricing, support in your time zone.
Built around SAMIC and Provincial HAS requirements from day one.
Sign-offs are cryptographically sealed, your data stays yours, and the assistant never acts on its own. Built to stand up to a SAMIC, provincial, or customer audit.
Every work-order and stocktake sign-off is sealed with an Ed25519 digital signature and written to an append-only ledger. Tamper-evident by design — you can prove a record has not been altered since it was signed.
Sign-offs are structured to meet the electronic-signature requirements of South Africa's Electronic Communications and Transactions Act (Act 25 of 2002, §13) — a defensible, paperless audit trail.
Operator-mediated POPI workflow keeps personal information minimal and access-controlled. Our PAIA Manual is published and available 24/7: read the PAIA Manual.
7Assistant surfaces patterns from your plant's data to help your team decide faster. It never acts on its own and never replaces your team's judgment — neutral by design, with no black-box lock-in.
One plan that scales with your team — plus a limited founding-cohort partnership for our first three sites.
Includes up to 25 technicians. R49 / month per additional technician above 25.
We're partnering with three South African processing facilities as founding customers.
Prices in ZAR, excl. VAT. 30-day free trial — no credit card. Annual billing available on request.
Ready to see how 7MainTain can transform your maintenance operations and workforce management? Our consultants understand processing facilities and can help identify bottlenecks, optimize utilization, and implement the right hybrid maintenance strategy for your facility.
A personalised 9-page PDF tailored to your company. Sent to your inbox + downloadable right after submit.